Surface Laser Melting of a Carburized LPBF-manufactured Ti-based Biomedical Grade Alloy

Authors B.V. Efremenko1 , Yu.G. Chabak1,2, E.V. Tsvetkova1 , A.V. Dzherenova1, V.G. Efremenko1,2, F. Kromka2 , V.I. Zurnadzhy1,2, I.M. Olejnik1
Affiliations

1Pryazovskyi State Technical University, 87555 Mariupol, Ukraine

2Institute of Materials Research, Slovak Academy of Sciences, 04001 Kosice, Slovakia

Е-mail
Issue Volume 15, Year 2023, Number 4
Dates Received 25 May 2023; revised manuscript received 20 August 2023; published online 30 August 2023
Citation B.V. Efremenko, Yu.G. Chabak, E.V. Tsvetkova, et al., J. Nano- Electron. Phys. 15 No 4, 04035 (2023)
DOI https://doi.org/10.21272/jnep.15(4).04035
PACS Number(s) 42.62.Cf, 62.20.Qp, 61.66.Dk, 64.70.Kb
Keywords Ti-based biomedical alloy, Carburizing, Laser melting, Microstructure (21) , Microhardness (2) .
Annotation

The object of this work is a study of the microstructure and hardness evolution of LPBF-manufactured biomedical alloy Ti-6Al-4V superficially modified by pack carburization and subsequent laser melting. Carburization was conducted in a powder of (NH2)2CO (20 vol. %), K4Fe(CN)6 (20 vol. %), and a carbon black (60 vol. %) at 1000 (C (7 hours). The laser processing was fulfilled by fiber laser «TruFiber 400» (TRUMPF) of 1064 nm wavelength with a power of 400 W and scanning velocity of 5 mm·sec – 1. The investigations included optical (GX71 OLYMPUS) and scanning electron microscopy observations (JSM-7000F JEOL), energy-dispersive X-ray spectroscopy (INCAx-sight, Oxford Instruments), X-ray diffraction (X'Pert PRO, PANalytical, Cu-Kα radiation) and microhardness measurement (LM700AT LECO, under the load of 0.05 kg). It was found that carburization resulted in a 440-700 μm deep carbon-rich layer of (Ti with an upper thin layer comprising TiC, TiO2, and Al2O3. Carburization led to 720 ± 12 HV in a near-surface layer which is two times the bulk structure (322 ± 32 HV). A consequent laser scanning formed a 60-120 (m wide melted layer followed by the heat-affected zone (having a needle-like (Ti-martensite) extended to (∼0.8 mm depth. The melted layer had a fine-grained structure which included the dispersive particles of an oxycarbide Ti(O0.8C0.2) of both grainy and dendrite-like shapes. Consequently, the hardness of the melted layer rose up to 1000-1200 HV with a further gradual decrease, according to the declining carbon content profile. Laser melting was accompanied by cracks and shrinkage cavities formation. It also led to an increased roughness of the surface caused by its boiling under the laser melting.

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